Friday, May 25, 2012

3d Printing Natural Forms III

The third sample series compares a low and high resolution save of the same
model. I created a simple terrain with Bryce Pro using a cauliflower fractal
filter with erosion. When I exported from Bryce, I saved  a low polygon count
.obj file and then a high polygon file.  In preparing the files for printing, I
kept them consistent to ensure  an accurate comparison.

Here is the pertinent data for this test:

Skeinforge settings are the same for both print runs:
Layer thickness: 0.4mm
Perimeter over thickness ratio: 1.55
Infil solidity: 0.1
Feed and flow rate: 40.0mm/s

LOW RESOLUTION SAMPLE
10,712 vertices
21,420 faces




3mm ABS filament / .5mm nozzle
Size: 182mm x 174mm x 43mm
Time for Skeinforge to compile: 25 min.
109 layers
149,962 lines
Estimated filament length for print: 37,941mm (41.5 yards)
Print time: 5hr 57min
Object weight: 280 g (9.87 ounces)
Ambient temp: 23 degrees C.
Bed temp: 63 - 89 degrees C.
Extruder temp: 200 degrees C.




HIGH RESOLUTION
294,466 vertices
588,928 faces




3mm ABS filament / .5mm nozzle
Size: 182mm x 174mm x 43mm
Time for Skeinforge to compile: 56 min.
109 layers
215,827 lines
Estimated filament length for print: 35,501mm (38.8 yards)
Print time: 8hr 19min
Object weight: 259 g (9.12 ounces)
Ambient temp: 29.6 degrees C.
Bed temp: 99 - 110 degrees C.
Extruder temp: 200 degrees C.

Close-up comparisons:


 




low resolution


high resolution




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